Everything You Need in a CNC Router
When buying a CNC router, service and quality are the two most critical items. You need a machine that works when you need it, and that machine needs to deliver excellent performance every time you put it to work. At ShopSabre CNC, we’re committed to building CNC routers of unmatched quality and value combined with unbeatable customer service. Ultimately the build quality and technology will determine your machine’s life expectancy and performance capabilities.
CNC machines are a big investment, and many people are tempted by Chinese imports, lower quality, or even kit machines all showing lower price tags. However, these cheaper machines also come with inferior build quality and technology. If you buy one of those machines, you’ll soon find yourself in need of a new one. That’s why we tell you to buy your second machine first and save yourself the hassle, headache, and hidden costs found with lower build quality or non-American made equipment.
Don’t be fooled by other machines who claim to be fastest growing or more industrial. More people trust the ShopSabre CNC brand than any other manufacturer. Our quality and competitive pricing make us a true industry leader in the CNC router market. With more machines replacing our competition every month, it goes to show the advantages to buying your second machine your first time, and our customer retention proves this.
Below we have outlined the key elements of a CNC router. We hope this will help you understand why we are the top CNC Router manufacturer for your money and why you will truly outperform the competition with our equipment! We also recommend checking out the higher priced CNC router machines and then looking at our systems. With similar materials, components, and overall design, you’ll quickly see why our machines offer the best performance at the best value.
Steel Construction ShopSabre CNC routers are constructed of the top-rated structural steel tubes and steel plate. We don’t use extruded aluminum or angle iron in our machine frames. Our systems are constructed of structural steel welded with no assembly required, giving you the same quality you’d find in machines retailing for $100,000 or even more.
Unbeatable Precision and Accuracy
We build our frame to withstand all the projects you need to tackle. Not only is the base of our machine stress relieved, but we take it one step further than the competitors and stress relieve the gantry as well to ensure both the frame and the gantry are square. These factors give you the most rigid and accurate assembly in the machine class.
In the PRO Series and IS Series tables we also utilize the technology of an Aerospace milling center to precision mill the frame, gantry, and related components to ensure there are no tolerance issues or accuracy problems when the machine reaches you. Don’t settle for a CNC router machine that is simply bolted together or picked off a shelf and pieced together. Our frames are engineered with the use of high end FEA software to properly load test the systems because they are built to be second to no other design, and with over 16 years of experience, we have proven they can withstand the growth and changes in your everyday business operations.
The ShopSabre CNC Pro Series and Industrial Series (IS) CNC Routers all come with the same gantry construction that is found on the high production $100,000+ series tables. Regardless of what level ShopSabre CNC router you purchase we don’t put a lightweight gantry on an industrial frame and call it complete. ShopSabre CNC routers go above and beyond by pairing the industrial framework with industrial structural steel tube gantry bridges. The gantries are performance milled and stress relieved to ensure you get the highest level of precision from your ShopSabre CNC Router.
ShopSabre CNC also uses a paired set of over-sized structural steel tubes for the gantry uprights (structural tube steel uprights on the IS & PRO Series), allowing you to push the machines harder and faster under load with less deflection, harmonics, and cutting issues. Many machines claim to be industrial, but when you look at the gantries you will find there are few that can truly stack up against a ShopSabre CNC Router machine technology.
Aluminum CNC machines are a thing of the past and only benefit the company selling you them as it allows them to purchase cheaper electronics and increase their margins. Aluminum is not used in high end router or milling centers for a reason which is why we too choose to use a higher strength design to increase your cutting performance, machine rigidity, and overall cutting speeds. Don’t be fooled into purchasing something that is not common to Industrial CNC Router manufacturing.
Motion Components (Drives, Guides, and Motors)
(Shown Above) ShopSabre CNC Routers are all built with same high-precision components. We use top rated 25MM linear guide rails with matching 25MM Linear Guide Bearing Blocks utilizing internal quad roller sets and triple wipers on EVERY axis of EVERY machine. We use two bearing blocks on each rail to ensure cut forces are equally distributed over the rail to reduce the amount of wear and noise. Many competitors use inferior components that include non-name brand bearings, precision rollers, V-Guide rollers, precision slides, or even lighter weight 15-20MM linear guide ways.
Self-Cleaning Systems, Low Failure Rates
The triple-sealed technology of the bearing blocks used on our CNC router systems ensures that no matter how much debris and dust build up on the rails from your routing, you will not get failure to the bearings when properly maintained. This design also makes the CNC router machine a self-cleaning system so you do not need to worry about wiping down the rails or watching for build up while it works. Simply put it to work and come back when the job is complete.
On the PRO Series and IS Series we even protect the Y Axis Rails by reducing their exposure to the debris and dust to further improve performance, reliability, and reduce maintenance costs/time.
Best-in-Class Ball Screws
On our Industrial grade CNC routers (ShopSabre CNC Production and ShopSabre CNC IS Series), the motion on all three of the axes (X, Y, and Z ) are driven by high precision ball screws with matched ball nuts which also happen to be the largest diameters in our class. We don’t believe in using smaller flimsy ball screws or cheaper lead screw technology to save cost. These are truly industrial grade ball screws found on milling centers and many CNC routers retailing for double the price. Unlike the designs of our price competitors, our ball screw design is center-driven on the 3636 & 4860 models or dual Y axis driven on the PRO & IS Series, giving you an even cut force no matter where you are cutting on the machine. This also significantly improves cutting tolerances and performance while maximizing the cutting speeds of your machine.
A few of our competitors run a lead screw design or, even worse, many of them utilize a rack and pinion drive system which will cause unnecessary wear for the X & Y -Axis bearings and motors while reducing cut forces and machine precision. The ShopSabre ball screws also have anti-backlash ball nuts mounted in angular contact bearing blocks to ensure the highest accuracy possible. The ShopSabre CNC 3636 & 4860 routers are all driven by high torque SanMotion NEMA 34 1200 oz/inch advanced micro stepper motors or optionally on the 3636/4860 and standard on the PRO Series is our Advanced Mitsubishi A/C digital super servo drive with matching amplifiers and glass encoders.
The IS Series uniquely comes with the only dual Y axis ball screw drive system and 2 kilowatts of Y axis power for UNDER $70,000 made in the U.S.A. Our machines give you the quality of much more expensive machines at the price of cheaper import products. A higher price tag doesn’t always mean better technology. At ShopSabre, you always get the best technology for the lowest investment.
Ask our sales for more details about the drive system technology on our CNC routers. We promise you won’t be disappointed.
ShopSabre CNC Controller
Power of Industrial, Convenience of PC
ShopSabre CNC uses the best of both worlds when it comes to a CNC controller. Unlike many competitors, we DO NOT use cheap hobby controllers such as Mach 3, and we most definitely do not stick our clients with something proprietary built just to run our machines causing programming issues and compatibility problems. We use an industrial controller that has been conveniently integrated to operate with a P.C. to give you maximum control over your CNC system.
From the outside it looks like a normal PC, but behind the scenes there is an industrial CNC grade PCI controller with integrated Micro Processor and all the same hardware you’d find in a standalone control tower for thousands more. Our CNC routers are built to be the best on the market and provide you the motion control technology you expect from a quality machine without the intimidating appearance of a CNC control tower.
CNC Controllers have never been so easy to operate – Ask us for more details.
Our system does not connect to the machine with a cheap serial port, printer port or USB cable. We use a true CNC grade industrial connection via a high definition 37-pin connection. Unlike many other systems, ours lets you alter drawings at your CNC system and store files at your CNC with a massive 1TB Storage hard drive. You can also Network your machine, perform at on-board diagnosis, and even operate various Windows Compatible programs without compromising your machine control capabilities. Simply load your CAD software on the machine computer so you do not need to walk away to make changes to a file. These machines are truly built for today’s users and tomorrow’s technology.
No Special Training and Maximum Capabilities
The ShopSabre CNC also requires NO special training because it is designed to be as easy as the cheaper quality controller systems with point and click technology but with all the capabilities found in the $100,000+ machines. The ShopSabre controller has a built-in microprocessor that ONLY drives your CNC machine while the PC processor runs the PC and any programs you might have running. This means Windows DOES NOT operate your ShopSabre CNC system but is present for those programs that require it. The ShopSabre CNC controller has available USB drives to ensure you can plug in your flash drives and external hard drives. The ShopSabre CNC system also comes with Ethernet capabilities as well as network capabilities and an optional USB wireless connection available.
Not Your Average PC Style Controller
Many people are given false information from competitors that all PC style controllers are hobby or lower quality, but this is simply not true. As CNC technology advances, so do computers. With 16+ years of ingenuity, our computers and CNC router machines are VERY compatible and provide some of the best CNC routing capabilities. After all, you can control your garage door, lights, and sprinkler systems with a cell phone, so offering industrial control with Windows compatibility is a breeze!
The ShopSabre CNC system has EVERY capability of a machine with standalone controllers, including many capabilities that the competitors cannot offer (even machines costing $100,000.00) such as part/job preview, at machine CAD, on-board diagnosis, bit offsets/compensations, tracing, direct import, jig setups and remembrance, job restarts, re-runs, speeds/feed over-ride, and mid file tooling changes along with other various ShopSabre CNC features. The ShopSabre CNC Controller is designed to function in an industrial environment, so you can be assured the dust and dirt won’t cause an issue.
And don’t worry about those Windows updates that the competitors try to play off as the end of your machine. Windows updates won’t affect your ShopSabre CNC router. Our engineers make everything work together in harmony. The controller can easily be updated with Windows so you will never run into a compatibility problem with our FREE lifetime support!
Hold Down (Vacuum & Clamping)
Built for Your Needs and Your Budget
ShopSabre CNC Routers have an answer for any budget and power demand whether you are a full production shop working with cabinets or a one-off shop building custom designed signs or maybe a prototyping shop working on the next big thing. We can include a vacuum hold down system to fit your need and budgets. We offer the industry’s most powerful Single Phase System as well as many High Performance Three Phase solutions. Don’t worry though, if vacuum is not in the budget right away or you simply need or prefer your clamps, we also offer T-Slot tables and combo hybrid Vacuum/T-Slot tables to give you the best of both worlds.
A League of Our Own
Why the ShopSabre vacuum systems are in a league of their own is simple: the ShopSabre CNC Router tables with our vacuum option is specifically paired to each size of table giving you more CFM for hold down with better results. Many companies try to sell you low power pumps like 10HP for a 4 x 8, 5 x 10, or even bigger system. If you look at machines retailing for $100,000 or more, those tables often include two of those 10HP pumps or a single 20HP or larger pump to ensure you are not watching your money move around the table. ShopSabre pairs industrial high suction pumps on all tables that typically provide suction levels almost twice of what comparable CNC Router machines will quote you for similar costs. The ShopSabre vacuum systems also come with independent vacuum zones allowing you to turn the air on and off to various areas as necessary so you do not waste suction on areas that you are not cutting on.
We also are one of the few companies that truly took the time to engineer the vacuum table top and make sure the flow is as even as possible while allowing the capabilities of gasketing if you prefer (not required on most of our vacuum tables).
More Versatile Machines
The clamping tables are an option we introduced to the market several years ago that recess aluminum T-tracks into the table top and bolts those tracks to the steel frame below to allow you to add T-slots without the cost of a normal expensive full aluminum table top. We understand the need to remain versatile without spending unnecessary amounts of money.
Also included in all T-slot applications are the set of industrial mill clamps providing you the necessary components to get started. Don’t settle for a system that is going to cause you to slow the cuts down or force you to secure your materials down with tape, glue, or screws when a ShopSabre CNC Vacuum or T-Slot hold down system can make your job easier!
The Right Options for Your Needs
ShopSabre CNC router systems once again have an answer for any budget or need. We can build a CNC router system that only has mounting brackets so you can provide your own cutting head, or we can put on a fully functional tool changer so you can go into full production with no manual tool changing. We provide 3.25HP porter cable CNC routers with machine mounting brackets, 4HP HSD electric fan cooled spindles with ER25 collets, 5HP HSD auto tool changer spindles with ISO30 and ER32 compatibility, 9.3HP HSD electric fan cooled spindles with the ER32 Collet system, and of course the 10HP HSD tool changer spindles with ISO30 or HSK capabilities. We also have special order spindle options for applications with other needs.
Everything You Need
All of our spindles come standard with a Variable Frequency Drive (VFD) to control spindle RPM ranging from 3,000-24,000 depending on the model. The VFDs we offer also run on single or three phase at no additional cost to you allowing you to install your new ShopSabre in your home garage or industrial setting without the loss of performance or cutting abilities. ShopSabre CNC Routers also have several tool changers that range from 3, 5, 8, and 10 tools all the way to custom packages depending on your needs. Don’t be fooled by competitor’s quotes. Many only provide you with the tool changer head and 1 tool position and then force you to buy the add on features. We believe in providing the entire package so you go to work quicker without headache.
ShopSabre does not cut corners or hide anything. If you purchase a 5 position tool changer you get 5 complete positions which include the wrenches, collets, cones, and tool forks. Yes, you read that correctly, even the wrenches are included. This goes for any number of positions. ShopSabre CNC routers also come standard with an attached tool measure switch with ANY number of tool positions so you are not limited in the number of tools you can have because the tool measure switch is using a position in your tool changer.
To prove we don’t cut corners, we encourage you to research HSD spindles. You will find that all our HSD spindles are rated the best on the market. We expect you to be able to get many years of use out of your spindle. Our HSD spindle is Italian made (Italians make the best spindles) and U.S.A supported and easy to maintain.
Don’t be fooled by Chinese imported spindles or water cooled spindles. Many water cooled spindles are an inferior technology that requires additional equipment and maintenance. If the spindle is not an HSD, then it’s not the best. If it’s water cooled it will require more maintenance than electric cooled because of the water pumps and other various maintenance items, and they cool only when running whereas electric fans run anytime they are hot and reduce the amount of power loss seen by shaft driven fans. Don’t purchase a system that will leave you looking for more power or better quality.
Our Spindles are also Electric Fan cooled which increases the duty cycles, torque curves, and cutting performance all while reducing power consumption and maintenance costs. With an electric fan cooled you don’t have a bucket of water sitting next to your machine like the cheap water cooled solutions.